CAPABILITIES
MACHINING
- Machining ferrous and non-ferrous materials ranging from Steel to Duplex material like titanium, aluminium alloys and copper alloys
- Micro-precision parts from hex, bar stock, square bar and seamless tubes
- Shaft machining up to 500 mm
- Eccentric machining for complex profiles and geometries
- External & Internal grinding, Anodizing, PVD coating, Zinc chromate and di-chromate coating facility provided from entrusted vendors
- Years of experience in machining various castings such as investment casting, sand casting and Shell mould casting
| Kaizen | C.M.M. |
| PPAP (Up-to-level 4) | Contour Tracing |
| Six Sigma | Ra Tester |
| ISIR and various reports for NPD | Roughness and Hardness Tester |
FORGING
The
range of the components varies from 250 gms to 40 kgs. We
make round as well as varying other profiles such as shaft, balancer,
fork, tie rod, flanges, etc. All the forging machines are accompanied
with induction heaters ranging from 150 KW to 350 KW and a 3-way
accept reject system.
Benefits
- Scale free forgings
- Ability to make varying type of components
- Cleaner and better working environment
- Freedom
from overheat and under-heat forgings, meaning elimination of
temperature-induced internal forging cracks – essentially
eliminating a failure mode.
| Friction Press | Ring Rolling |
| 160 Ton | 500 Ton |
| 300 Ton | |
| 400 Ton | |
| 1000 Ton |
CASTING
Types
- Investment Casting
- Pressure Die Casting
- Gravity Die Casting
- Sand Casting
- Lost Foam Casting
Benefits
- All our affiliated foundries are certified with renowned certificates such as ISO 9001:2015, IATF 16949-2016, required in casting manufacturing. These certificates provide assurance to customer and stack holders that the manufacturer follows industry best practices and maintain consistent quality and processes.
- For better Quality control, Maverick only affiliates with foundries in possession of various instruments and lab required for mechanical and chemical tests.
- Spectrometer facility available for compliance with ASTM and DIN standard for material from stainless steel, Duplex, Inconel to Aluminium.
